Bolt Adjustable Seam Welding Rack With Cycloidal Planetary Gear Reducer
Function of seam welding rack:
- Forward/stop/reverse
- Rotation speed
- Driving vehicle forward/stop/reverse
- Emergency-stop
Seam welding rack description:
- Our set of seam welding rack consists of 2 parts: a motorized drive (power) unit & an idler supporting unit.
- The power unit is driven by a heavy duty AC motor which is designed according to internationally proven specifications to ensure constant speed with outer balance load of 15%.
- The heavy duty tyres are designed to 90 durable hardness with high stress rubber cushion mounts to absorb shock loads and prevent gear box damage.
- The DC electronic function or Inverter comes with a remote control panel / operator pendant with interlocking reversing systems operating at temperatures in excess of 60%.
- Seam welding rack has various models ranging from 5 tons to 500 ton capacity, higher models are custom built upon request.
Feature:
- Conventional seam welding rack can adjust the center distance by reserved screw holes or lead screw in order to adapt to diameter of work piece.
- Double-motor driven, the roller driver adopt cycloidal planetary gear reducer or worm reduction gear mode.
- According to the customer’s requirements, the roller has three forms: sub-rubber tire roller, steel wheels, steel and plastic combination wheel; it can joint control with other equipments.
- The roller is mainly used for the welding Polish rubber lining and assembly of cylindrical roller shell, but also can assembly and weld together with other tooling for the cone inequality diameter rotary.
- This product is widely used in wind power, pressure vessel, petrochemical, pipeline, steel structure, boiler, shipbuilding, welding repair industry.
Main Technical Parameters
| Type | Max. load (t) | suitable size of job (mm) | wheel Diameter and Width (mm) | Linear speed m/h) | Motor power (Kw) | Change
Speed way |
| PU wheel | Metal wheel |
| HGK 5 | 5 | Φ250-2300 | Φ250×100 | 2×Φ240×20 | 6-60 | 2×0.37 | Veriable frequency stepless driving
|
| HGK10 | 10 | Φ320-2800 | Φ300×120 | 2×Φ290×25 | 6-60 | 2×0.55 |
| HGK20 | 20 | Φ500-3500 | Φ350×120 | 2×Φ340×30 | 6-60 | 2×1.1 |
| HGK40 | 40 | Φ600-4200 | Φ400×120 | 2×Φ390×40 | 6-60 | 2×1.5 |
| HGK60 | 60 | Φ750-4800 | Φ450×120 | 2×Φ440×50 | 6-60 | 2×2.2 |
| HGK80 | 80 | Φ850-5000 | Φ500×120 | 2×Φ490×60 | 6-60 | 2×2.2 |
| HGK100 | 100 | Φ1000-5500 | Φ500×120 | 2×Φ490×80 | 6-60 | 2×2.2 |
| HGK160 | 160 | Φ1100-6000 | / | Φ620×220 | 6-60 | 2×3 |
| HGK250 | 250 | Φ1200-7000 | / | Φ700×260 | 6-60 | 2×4 |
| HGK400 | 400 | Φ1300-7500 | / | Φ800×320 | 6-60 | 2×5.5 |
| HGK600 | 600 | Φ1400-8500 | / | Φ900×400 | 6-60 | 2×7.5 |
Application:
- Pressure vessels
- Pipe manufacturing industries
- Wind power fabrication
- Chemical & fuel storage tank fabrication
- Any heavy cylindrical job
Competitive Advantage:
- Inverter and Main electric elements are Siemens/Schneider or equal brand.
- Motor is UK brand Invertek.
- VFD rotary speed control, improving the reliability of operation.
- Steel or PU roller which can ensure a long time using (at least 2 years).
- With lubrication system.
Delivery picture:
Customer working site:
Video link
https://www.youtube.com/c/RonniewellAutomatedWeldingSolutionProvider
Welcome to follow us on following social media:
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LinkedIn: https://www.linkedin.com/in/automatedwelding
Name of the machine:
seam welding rack, pipe seam welding rack, pipe turning rolls, seam welding racks, welding roller, tank turning rolls, pipe turning rolls, tube turning rolls, fit up rotator, self-aligned seam welding rack, self-aligning seam welding rack, self adjustable seam welding rack, self aligned roller stand, wheel frame, roller frame for wind tower welding, automatic adjustable welding pipe rotator, conventional seam welding rack, bolt adjustable seam welding rack, sand blasting rotator, painting rotator, 1+1 hydraulic fit up rotator, two in one fit up station
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