Stationary Self-aligned Welding Rotator Turntable , Welding Rack
Brief introduction:
Customize distance from roller to floor, adopt to special job such as boiler with welded parts.
Self aligned structure is able to automated adjust centerline for job dia. 320~2800mm.
Functions:
- Forward/stop/reverse
- Rotation speed
- Driving vehicle forward/stop/reverse
- Emergency-stop
Detail description of self aligned welding rotator:
- Self aligned welding rotators adjust the wheel centerline setting automatically when the vessel is lowered into place.
- Constant centerline capabilities make set-up and alignment quick and easy.
- The self-aligned welding rotators can rotate work pieces with diameters as small as 320mm and as large as 2800mm without adjustment or change of drive shafts.
- Self aligned welding turning rolls available in 5 ton to 300 ton capacity.
- Rolls are powered with AC variable frequency drives and the motors provide motors providing a large range of rotation speeds.
- Hand-held operator pendants are standard, and optional foot switch controls are available.
- The automatically infinitely adjustable centerline settings provide easy alignment for tapered vessels, while the added surface area of (4) wheels per unit provides additional support for thin walled vessels.
Feature:
- Rotators mainly consist of power unit, idler unit, electric control box and hand control panel.
- rotators (turning rolls) are used for the inside and outside circumferential and longitudinal welding.
- 20% overweight design, could making the rotator focus more.
- Each motors and Reducers have cover, careful design, ensure the SAFETY.
- All the parts using well-known brands in China or other countries. Quality is reliable.
Main Technical Parameters
Model | HGZ-05 | HGZ-10 | HGZ-20 | HGZ-40 | HGZ-60 | HGZ-80 | HGZ-100 |
Rated loading
(T) | 5 | 10 | 20 | 40 | 60 | 80 | 100 |
Vessel diameter
range (mm) | 250-2300 | 320-2800 | 500-3500 | 600-4200 | 750-4800 | 850-5000 | 1000-5500 |
PU roller
dia. And width
(mm) | 250*100 | 300*120 | 350*140 | 400*180 | 450*180*2 | 450*200*2 | 500*240*2 |
Linear speed
(mm/min) | 100-1000mm/min |
Speed control | Variable frequency drive speed control |
Motor power
(kW) | 0.75 | 1.1 | 1.5 | 3 | 4 | 4 | 5.5 |
Application:
- Pressure vessels
- Pipe manufacturing industries
- Wind power fabrication
- Chemical & fuel storage tank fabrication
- Any heavy cylindrical job
Delivery picture:
Name of the machine:
welding rotator, pipe welding rotator, pipe turning rolls, welding turning rolls, welding roller, tank turning rolls, pipe turning rolls, tube turning rolls, fit up rotator, self-aligned welding rotator, self-aligning welding rotator, self adjustable welding rotator, self aligned roller stand, wheel frame, roller frame for wind tower welding, automatic adjustable welding pipe rotator, conventional welding rotator, bolt adjustable welding rotator, sand blasting rotator, painting rotator, 1+1 hydraulic fit up rotator, two in one fit up station;
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